QUALITY MANAGEMENT
Quality Management
As a One-stop PCB and Assembly Manufacturer and Supplier with parts purchasing service, producing high quality printed circuit boards and PCB assemblies, and growing up with customers are our mission. Quality Management is so vital for our survival. All quality and process controls are under robust operating procedures, which assure that our product satisfies customer requirements in every single stage and aspect of a development from the selection of the suppliers to WIP (work-in-process) inspection, and through to outgoing inspection and customer service.
Evaluation and Audit of our Suppliers
Suppliers must be evaluated before approval by our supplier evaluation team. In addition, we will appraise and rank every supplier once a year to guarantee the suppliers provide the quality materials meeting our requirements. Furthermore, we continuously develop suppliers and promotes them to improve their quality and environment management basing on the systems of ISO9001.
Contract Review
Before accepting an order, we shall review and verify customer’s requirements to make sure that we have the capacity to satisfy customer’s requirements including specification, delivery and other demands.
Preparation, Review and Control of Management Instruction
We will evaluate all the requirement after receiving the customers’ design data and related document. Then, transform the design datum into manufacturing datum by CAM. Finally, a MI (manufacturing instruction) which incorporates the manufacturing Gerber files will be formulated according to our real manufacturing process and technologies. MI must be reviewed after preparation by independent engineers. Before the MI is issued, it must be reviewed by QA engineers and get approved. Drilling and routing datum must be confirmed by first article inspection before issued. In a word, we make ways to guarantee that the manufacturing documentation is right and valid.
Incoming Quality Control
IPC stands for Incoming Quality Control. All materials must be verified and approved before going to the warehouse. We establish strict verifying procedures and working instructions to control the incoming. Furthermore, we own various precise inspection instruments and equipment to guarantee the capacity to rightly judge whether the verified material is good or not. All materials are used by first-in-first-out.
Input Process Control for Fabrication
IPQC stands for Input Process Control. Right MI, total equipment management and maintenance, strict WIP inspection and monitoring as well as working instructions, all these make the whole production process totally controlled. Various precise inspection equipment including the AOI inspection system as well as perfect WIP inspection instructions and control plan, all these guarantee that semi-products and final products, all reach the requirements of customers’ specifications.
Final Quality Control
All PCBs must go though the open and short test as well as visual inspection after passed the relative physical tests. We own various advanced test equipment including AOI Testing, X-ray Inspection and In-Circuit-Testing for finished PCB Assembly.
Outgoing Audit and Approval
We set up a special function, FQA to inspect the products according to the customer’s spec and requirements by sampling. Products must be approved before packing. Before delivered, FQA must 100% audit every shipment for the fabrication part number, customer’s part number, quantity, destination address, packing list and etc.